These market changes are creating demand for new solutions. © 2020 GIE Media, Inc. All Rights Reserved. Envision is working to produce a variety of colors of recycled PP beyond the standard black and gray. The neural network AI is trained for each installation after VIS gathers data from the material stream. First, sheet mills didn’t need the material, and now it’s the extruders. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. Given those statistics, the achievements of the Shapiro family, owners of Austin Metal & Iron Co. LP, Austin, Texas, are notable. Manual sorters are flexible, can move positions and fit between chutes. Where else can you find that degree of versatility? This PCR is used to make consumer products today. These changes also allow for faster installation within a smaller footprint. These modifications include pre-processing and post-processing changes that can be retrofitted into legacy plants or new plant designs. It is also easily scalable, with the ability to install up to four robotic sorters behind each Max-AI VIS. Call us at (215) 331-5972 or fill out our contact form to set up a visit or request a quote. Max-AI’s ability to see and think has opened the door to unforeseen levels of automation, intelligence and performance. Is your business looking for a long-term partner to help you achieve your company’s recycling and sustainability goals? President Bobby Shapiro, Vice President Jim Shapiro and Secretary/Treasurer Ike Shapiro, Headquarters and yard in downtown Austin, Texas, with a second yard at the intersection of Decker Lane and Highway 290, Retail and industrial scrap metal buying, container services, metals processing and sales, One HRB baler from Harris, Cordele, Georgia; a Selco baler for aluminum cans, also by Harris; five excavators manufactured by Link-Belt, Lexington, Kentucky; and a fleet of trucks, trailers and roll-off containers, Bobby’s 89-year-old mother, Elain, whose father was one of Austin Metal’s founders, still asks about the company, he says. WENDT has been implementing a variety of solutions to help our customers navigate these new business conditions. Sattler Plastics Company Plastics Recycling & Brokerage. VIS can be used to learn more about a MRF’s material stream. New markets both domestic and export will open up as materials achieve higher and higher purities. In cases where footprint limitations are a factor, the Max-AI® AQC-C is an ideal solution because it can work essentially any place a manual sorter can. Each robotic arm can perform a minimum of 100 picks/minute and can be trained to pick four separate commodities at the same time. AQC-C units also can be moved among VIS units throughout a facility as your sorting needs change! We also improved access to air filters and to the robotic sorters’ end-of-arm tooling. Less than two-thirds of family businesses persist beyond the second generation, and only 13 percent of them last through three generations, according to research by John Ward of Northwestern University’s Kellogg School of Management. When VIS is installed prior to the sorting equipment, whether robotic or optical sorters, it allows for the AI to be trained and optimized for the sorting task it will be performing. Atlantic Plastic Recycling . Dec 04, 2020 (The Expresswire) -- The latest report as Polypropylene (PP) Recycling … It is our goal to reduce customer risk, utilize best-in-class technology, vet new processes and confirm a business case with a good return on investment. “We were never 100 percent reliant on one consumer,” Bobby adds. A P&G polymer scientist’s work led to the development of technology that will be at the center of PureCycle’s first commercial plant. Reprocessors predict the market potential for recycled PP is “huge.”. It doesn’t fluctuate wildly like you might expect.”, He adds, “Almost everything we make has some degree of postconsumer PP content now. The goal of recycling plastic is to reduce high rates of plastic pollution while putting less pressure on virgin materials to produce brand new plastic products. “There have been growing pains with the tariffs,” he adds, “but I feel they were definitely needed and that the country and industry will benefit in the long run. Our team takes used plastic materials and transforms them into pellets, granules and compounds. “They can call us and talk to an owner. Bobby, president of Austin Metal, Jim and Ike say they each knew from an early age that they wanted to work in the family scrap business. Items made from PP will have the universal recycling mark ‘Number 5’ within the recycling triangle. But manual sorters significantly increase operating costs, especially over multiple shifts. We can make a decision on any concern,” he adds. WENDT continuously invests in research and development and has made a multimillion-dollar investment in a sorting plant at our Technology Center. Rope 5. The recycled plastics can then be used to manufacture many other products, including: The Recycling Industry’s Most Advanced Robotic Sorter. Clear film packaging 2. Reprocessors predict that the market potential for recycled polypropylene (PP) is huge. While demand for postconsumer PP is up and global brands are more interested in purchasing the material, challenges remain to bringing recycled PP to the market, Moore says. The Shapiro family’s Austin Metal & Iron in Texas has remained a family-owned company since 1913. We’re not interested in selling you a one-size-fits-all solution because we know that is never the case in a MRF environment. Austin Metal & Iron Co. LP, Austin, Texas, has partnered with scrap metals broker Mark Pagano to form Generation Metal Trading LLC. We are currently selling PP in regrind and reprocessed pellet form. Our customers have found that it can work very well in a wide variety of products. Through those years TKO has proven to be a versatile company, managing a variety of projects, providing innovative and cost effective solutions to manufacturing and distribution companies. It’s a big commitment for brand names to sign on if virgin PP is cheap. One of our qualified team members will help you figure out what you need to do. 4. Both positive, negative and mixed sorts are achieved through simple training methods. This activity is known as the plastic recycling process. Offering the ultimate flexibility, customers can add one, two, three or four AQC-C units per VIS, enabling them to easily adapt to their processing needs as they evolve over time. Carpet fibers 3. Jim adds, “Entertainment and government are our industries here.”, To secure nonferrous scrap, he says the company will “go as far as we need to in the Gulf Coast region,” while ferrous scrap tends to come in from within a 40-to-70-mile radius. Such an attitude can be expected from a company that has persisted for more than 100 years and wants to ensure it reaches the fifth generation of family ownership. “A couple have been here over 20 years, and a couple have been here over 30 years. “Everyone who’s inquired on PP for packaging says, ‘But don’t you have a natural or white?’” Ettefagh says. We’ve introduced gull-wing doors so technicians and operators can easily access service areas. Both men say they formed relationships and gained information that benefit them in their current roles with Austin Metal & Iron. While Austin Metal has been affected by the market upheaval, he says the company has been able to adjust. He says PureCycle has presold all product from the commercial plant for the next 20 years. “Austin has never been like Houston with machine shops and the oil and gas industry,” Ike says. Demand for postconsumer recycled PP is increasing, and global brands are showing more interest in purchasing this material. The revamped Max-AI® product line includes VIS in its standard design with all equipment. Learn more about us He adds, “Not necessarily so. The Shapiros’ plans for Austin Metal & Iron include making the needed adjustments to ensure they have markets for all their material. Single-use sorters are a thing of the past. TKO Polymers has been in operation for over 20 years, providing stable, dependable plastic recycling service to our customers. Jim and Sam Novy established Austin Metal & Iron in downtown Austin in 1913. After graduating from college, Jim went to work for Longhorn Recycling and Newell Recycling in San Antonio, while Ike worked briefly in the banking industry before joining Houston-based Allied Alloys, where he worked for eight years. Green Machine’s patented Green Eye® Hyperspectral Vision Systems produce the industry’s most versatile and exacting automated sorting platform. “We are very proud; it’s a great feeling knowing you’re maintaining the family legacy.”. Ike, Austin Metal & Iron’s secretary/treasurer, says he and Jim worked in the yard as children. It’s a remarkable feat to keep employees.”, Austin Metal has returned that loyalty in kind. These units can be installed in just a few hours. Instead, we want to ensure you’re investing in the right equipment for the task at hand—our customers are truly our partners, and we design solutions tailored to maximize their profits. The technology is driving improvements in MRF design, operational efficiency, safety, recovery, system optimization, maintenance and more. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). We launched our Max-AI® AQC (Autonomous Quality Control) robotic sorter at WasteExpo in 2017. Bulk Handling Systems continues to advance our Max-AI line. The Shapiros take a great deal of pride in the longevity of their company, the tradition of family ownership and the personal relationships they have established over the years, which they say is a factor in Austin Metal’s success. That yard measures 22 acres. At the same time, processors are looking to work with material recovery facilities (MRFs) to establish guidelines for collection and material quality to better serve the market. PTFE, TPE, TPO, PPS, PPO, PEI, and all other engineering grades. This change, based on our two years of experience installing Max-AI solutions, is advantageous as it makes possible a separate installation of VIS from a robotic or optical sorter, which benefits Max-AI customers in many ways. At JUST Capital, we’ve heard from the American people that environmental impact is one of their top concerns. Â©All Rights Reserved. He says the company’s niche is bare bright, No. TerraCycle is an innovative recycling company that has become a global leader in recycling hard-to-recycle materials. Challenges and Opportunities in Polypropylene Recycling Efforts to improve PP recycling have been ongoing. Baled plastics are sent to manufacturers Soft and are processed and pelletised into granules for transport to manufacturing industries. “Consistency of material is important for our equipment and certainly for our customers. Because each arm runs off the same vision system, we are able to deploy our robotic sorters at a price point not possible by our competitors, while retaining the capability to pick virtually every type of material our Green Eye® Hyperspectral Vision Systems are famous for including—all paper grades, all polymers, C&D products, textiles, e-waste, ASR, organics and much more—all at the cleanest and fastest pick rates. Shapiro says Generation is buying copper from a variety of scrap yards throughout the country, including Austin Metal, and has positions at different copper consuming facilities in the U.S. and abroad. Postconsumer PP can run competitively with virgin polypropylene. The company has dedicated an entire facility to processing postconsumer PP collected from curbside recycling programs. Our Green Eye® Product Testing Facility in Hampstead, N.H., is prepared to provide exhaustive testing of your difficult-to-sort products, ensuring success prior to deployment. We are trying to do our part to make the best available product and help our environment.”. The author is the digital editor for the Recycling Today Media Group and can be reached at email@example.com. He says key to the company’s ability to retain employees is the Shapiro family’s approach to running the business, which involves treating everyone like family and providing a retirement program for employees. Some of our services include in-house plastic processing, custom recycling programs, toll processing and densification and pelletizing. Eliminating the Idea of Waste Supplying packaging companies also presents challenges for reprocessors. “Now we understand it better. Green Machine’s newly developed Green Eye® Robotic Sorters are the most advanced robotic systems on the market. Stationary 8. They have a fondness for their company’s downtown location and the history it represents—the walls are decorated with photos taken throughout the generations of family ownership—which makes encroaching development a reality they don’t like to ponder. Despite their official titles, Jim says he, Bobby and Ike tend to share the responsibilities of managing the yards. The AQC-C is positioned next to the belt, between chutes—the same way a person is positioned. VIS analyzes and reports material composition data to MRF operators and directs sorting equipment. WENDT’s metal sorting plant offers versatility and the ability to create different finished products that maximize margins based on market conditions: Metal sorting plants will offer additional technologies to segregate aluminum and stainless steel by grades. BHS’ continuous innovation has made Max-AI® the world’s most-installed AI-powered recycling solution. We’re making a commercial product that the market globally very strongly desires.”. Many new companies are in the research-and-development phase. Jim Shapiro, vice president of Austin Metal, says Generation was formed in September 2018 and is based in St. Louis. “We’ve made trips and contacted people and tried to position ourselves with consumers to have continuous markets,” Jim says. We are willing to go through the growing pains to level the playing field.”. quality control of various shredded aluminum feedstocks (tutu, taboo, taint tabor and others). Additionally, most MRFs are tight on space, making the addition of new equipment challenging. PP is tough yet flexible, being classed as semi-rigid. The partnership helps to diversify Austin Metal’s holdings. Now we’re really good at it.”. “One of the challenges is price. The company also has a West Coast plant in Chino, California. Perhaps you’d just like more information on our plastic recycling or resin production process. Our CoBots work safely alongside people, unlike our AQC, which is positioned above the conveyor and requires structure to support the robot and guard employees. metals cleaning for China Certification & Inspection Group (CCIC) compliance (removal of circuit boards, trash and other contaminants); mixed metals sorting (zorba, zurik, and others) into segregated, furnace-ready products; and. Our robotic arms can be built side by side to cover conveyor belts up to 72” wide. 1 and No. This philosophy has led Austin Metal to form long-term relationships with suppliers and consumers, Bobby says. Felplast USA, Inc. “Be honest and pay a fair price and good things will happen,” Jim adds. “We want it to be a career and not just a job,” Jim adds. Jim, who serves as the company’s vice president, says, “The goal is to stay here as long as possible.”. PP Plastic Recycling. Plastic recycling refers to the process of recovering waste or scrap plastic and reprocessing the materials into functional and useful products. St. Joseph Plastics operates plants to clean, grind and pelletize “dirty curbside” PP bales. Tamsin Ettefagh, vice president of sales at Envision Plastics, has spent the past few years of her career advancing postconsumer PP recycling at Envision, with a focus on using the company’s HDPE recycling technology to create PCR that meets guidelines from the U.S. Food and Drug Administration (FDA) for food-grade packaging. “Having said that, we have proven it can be done.”. Each system can be trained to sort any material without exception, all on one single optical or robotic unit. The company’s PCR is used to make caps for the dish soap bottles used by Seventh Generation, Burlington, Vermont, and other consumer product companies. Our capabilities within our state-of-the-art facility include washing, shredding, grinding, and pelletizing this material. “Aluminum demand is terrible right now,” Jim says as of mid-May. *Average monthly price per pound for off-spec polypropylene as reported by Opis PetroChem Wire. But, Jim adds, “We’ll go as far as our relationships will take us.”. Austin Metal’s dedication extends to its employees. Since our first deployment in 2007, Green Machine’s engineers have continued to perfect our patented 3-D artificial intelligence, high-speed, full-spectral collection systems, driving a wide variety of optical and robotic sorting platforms. Polypropylene is an extremely versatile material and can be used for a wide range of applications. Banknotes 7. She says she hopes that the plastics industry will adopt the specifications and that they will become more standardized nationwide. By standardizing the VIS design, we provide the flexibility to add equipment to VIS units or to move equipment in the future as a MRF’s processing needs change. The company’s former copper warehouse manager, Carlos Garcia, was hired in 1971 and retired last year after 47 years of service. China’s new standards for the allowable contaminants thresholds for scrap imports have caused severe disruption on commodity trading worldwide. In honor of Earth Day 2018, here are five companies taking the lead on recycling. Polypropylene (PP Plastics) GAR Plastics’ recycled Polypropylene (PP Plastics) thermoplastic polymer is available in both extrusion and injection grade. Polymer Recycle Inc is a post-industrial plastic recycling company operating in Quebec, Canada. Most of the scrap Austin Metal & Iron processes comes from outside the city. In the century since, the city has developed around the company’s scrap yard, which sits on 2.5 square blocks on East 4th Street, dwarfed by high-rise buildings. Rogue, like most recycling companies, had been sending plastic trash to China, but when China shut its doors two years ago, Leebrick scoured the … Watch our Patented Hyperspectral GREEN EYE® Optical and Robotic Sorters on YouTube Here: https://www.youtube.com/watch?v=oRRl1r_sUWg&t, TEL: 1-800-639-6306 | WEB: www.greenmachine.com | E-MAIL: firstname.lastname@example.org. Used with permission. Longtime postindustrial PP recycler St. Joseph Plastics, which has one grinding facility and one compounding facility in St. Joseph, Missouri, as well as a washing facility in Sedalia, Missouri, has expanded its operations to reprocess postconsumer PP, with a mission to listen to customer needs and give curbside-collected PP a new life. PE is a widely used commodity material in molding operations. We all know that collaboration is the key to accomplishing many tasks, and that’s especially true in a MRF. is a plastic recycling company that has been servicing and supplying the plastic scrap industry for 50 years. Austin Metal & Iron buys from peddlers, but industrial and commercial material accounts for the bulk of its incoming scrap metals. Polypro Recycling is also dedicated to helping the Florida environment, and is listed as a resource with the Florida DEP. We are a recycler… SCRAP LLC. “At first, we weren’t sure what we were getting into,” says Ron Moore, sales and purchasing manager at St. Joseph Plastics. In the past, we incorporated VIS into the equipment structure. P&G’s technology solves polypropylene’s smell problem. The new metal cleaning and sorting plant serves as a full-scale (truckload) customer demonstration site in which they can test their own materials. Tips for PP recycling. Polypro Recycling now has added a plastic processing facility in Brent Alabama. Recycling Today Global Edition back issues, https://www.youtube.com/watch?v=oRRl1r_sUWg&t. Finding eco-friendly ways to dispose of your PP plastic starts with these plastic #5 recycling tips: Curbside recycling: While recycling plastic #5 hasn’t been traditionally part of curbside programs, more and more community recyclers are not making it possible for you to recycle these types of plastic. Ted Kane, who runs the office at the downtown location, has worked for the company nearly 30 years. “I think the demand is quite strong and continues to get stronger.”, Reflecting on his career, Otworth adds, “Sometimes the world is not quite ready for a technology or you’ve missed the window of opportunity. We transform your plastic scrap and plastic film into useful material that can be used to make a huge variety of products, from furniture, to CD/DVD cases, to windows, flooring, and insulation. KW Plastics and KW Plastics Recycling produce HDPE, MDPE, and PP post-consumer resins. Polypropylene recyclers see growing potential for PCR. Processing postconsumer PP requires several additional stages, Moore says, than processing postindustrial material. There are just so many types of plastic that some may throw up their hands and just chuck all of it into the dumpster. MJS Plastics is an industrial plastic scrap recycling company located in Greenville, Ohio. The misconception with postconsumer PP is that it’s a “dirty, degraded” material, Moore says. It starts at the lower grades and trickles down to some of the primary grades.”. As they say, “Seeing is believing,” and we’re prepared to help you discover the benefits the new Max-AI product line can offer your operation. 2 copper and copper chops. This change also enables the collection of detailed material composition data to verify that the purchased equipment is the correct solution for the MRF or whether an equipment modification is appropriate. That is certainly a shame when so much of it is recyclable. Green Eye® Optical Sorters and newly developed Green Eye® Robotic Sorter technologies have revolutionized the recycling industry. Over the years, these three processors and others have been on a journey to recycle PP, testing and commercializing new technology, developing a postconsumer resin (PCR) for use in food-grade packaging and advancing processes to clean and pelletize curbside PP bales. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). To enable our customers to use the information collected by Max-AI, our team also created the Total Intelligence Platform (TIP), which provides real-time and trending information on material composition, system performance and more. “The plan is to grow the company and to provide another outlet for scrap yards across the country,” Shapiro says. It has significant staying power, both as a resin and in the market, as well as stiffness and durability. Its versatility and process-ability are attractive in producing many things from bags to boat docks. As part of the first phase of commercial operations, a $25 million feedstock evaluation unit is currently being commissioned. When St. Joseph Plastics noticed “large volumes” of postconsumer PP being collected through curbside programs six years ago, the company decided to begin processing that material in addition to postindustrial material. Started in 1989 as a family-owned company, Atlantic Plastic Recycling employs modern plant machinery and equipment customised for ensuring better quality polythene products as well as a cleaner environment. Industrial Plastic Recycling. Consumers are becoming educated, which will ultimately drive the usage of this material.”. Despite the encroachment, the Shapiros say they have no plans to leave the downtown yard. She lives in Phoenixville. “Curbside PP is similar each time we buy it,” Moore says. PP (Polypropylene) is a very common type of plastic and has many uses in product and items we use every single day. Austin Metal has broadened its base of nonferrous scrap consuming customers domestically and internationally in response to China’s changing scrap import policies and the impact tariffs are having on the market. The author is editor of Recycling Today and can be contacted at email@example.com. We’re the first company to make it possible to put up to 30 robots in a row, all functioning off a single Green Eye® Hyperspectral Vision System. Plant modifications when implemented have both increased tons per hour and product purity. Do you have bales of high-density polyethylene (HDPE) or polypropylene (PP) scrap material you’re looking to get rid of? Collection of PP across the United States is small compared with polyethylene terephthalate (PET) and HDPE. The company has roll-off containers and trailers that it will place with its scrap generating customers and a fleet of trucks that it uses to transport material. They offer a range of free programs, as well as recycling solutions available for purchase for almost every form of waste. “It’s normally not that slow this time of year,” Jim says, quoting the adage, “Sell in May and go away.”, This year, he continues, “It was more like sell in March and April and go away.”, Buying also has been muted, particularly for nonferrous scrap, and consumers are more mindful of quality. In addition to our Max-AI® AQC, our Max-AI technology can be implemented throughout a material recovery facility (MRF) in standalone detection and reporting equipment; the Max-AI® VIS (Visual Identification System); in robotic sorters; and in collaboration with optical sorters, such as the NRT SpydIR® with Max-AI.